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150 C 600V/900V XLPO High Voltage Shielding EV Cable

150°C 600V/900V XLPO High Voltage Shielding EV Cable
Shielded EV cable rated for AC600V/DC900V and 150°C, ideal for high-power EVs requiring EMI protection. Features tinned copper conductors, XLPO insulation, copper braid shielding, and resistance to heat (-40°C to +150°C), oil, UV, and abrasion. Complies with ISO 6722, GB/T 25085, UL, RoHS, and automotive standards for reliable performance in battery systems, motors, and charging applications.
  • 150 C 600V/900V

  • Zhongxin

  • 85444221

Availability:
Quantity:
Product Description

Rating Volt.


mm2

Conductor

Insulation


Braid

Sheath

Conductor

Resistance

(Ω/km, 20℃)

Ref. current

Operating tem

90℃

No./mm

Nom.Dia.

(mm)

Nom.Thick.

(mm)

Nom.Dia.

(mm)

Nom.Thick.

(mm)

Nom.Dia.

(mm)






600V/900V

1.5

48/0.20

1.60

0.30

2.35






≥85%

0.5

3.80

12.70

29

2.5

50/0.25

2.05

0.35

2.95

0.5

4.50

7.60

32

4

56/0.30

2.85

0.40

3.70

0.6

5.60

4.71

40

6

84/0.30

3.40

0.40

4.40

0.6

6.30

3.14

60

10

322/0.20

4.50

0.60

5.90

0.9

8.50

1.82

88

16

513/0.20

5.60

0.65

7.10

0.9

9.90

1.16

117

25

798/0.20

7.00

0.65

8.70

1.0

11.90

0.743

155

35

1121/0.20

8.40

0.80

10.30

1.0

14.00

0.527

200

50

1596/0.20

10.0

0.90

12.00

1.2

15.50

0.368

245

70

2257/0.20

11.9

1.00

14.60

1.4

19.50

0.259

290

95

3034/0.20

13.8

1.10

17.00

1.4

21.80

0.196

350

120

3811/0.20

15.4

1.20

18.80

1.6

23.00

0.153

400


Design

Our high voltage EV cable presents a sophisticated and practical design. The outer casing is constructed from a specialized thermoset material that offers excellent mechanical strength and heat resistance. It has a matte finish that not only gives it a modern look but also reduces glare. The internal structure features a multi-layered insulation scheme with a combination of polyimide and silicone rubber materials. The polyimide layer provides high-temperature resistance and electrical insulation, while the silicone rubber layer adds flexibility and moisture resistance. The conductor is composed of a stranded copper alloy with a tinned coating to prevent oxidation and improve soldering properties. Additionally, the cable is designed with a special drainage layer to prevent the accumulation of moisture inside the cable.


Features

1. High Mechanical Strength: The thermoset outer casing can withstand significant mechanical stress, making it suitable for applications where the cable may be subject to pulling, bending, or crushing forces.

2. Excellent Heat Resistance: The combination of polyimide and thermoset materials allows the cable to operate at high temperatures without degrading its performance, ensuring reliable operation in high-power applications.

3. Moisture Resistance: The silicone rubber insulation layer and the drainage layer work together to prevent moisture from entering the cable, protecting the conductor and insulation from damage.

4. Easy Soldering: The tinned coating on the copper alloy conductor makes it easier to solder, simplifying the installation process and ensuring a reliable electrical connection.


Advantage

1. Robust Performance: The high mechanical strength and heat resistance of the cable make it highly reliable in demanding environments. It can withstand the rigors of daily use in electric vehicles, reducing the risk of cable failure and ensuring continuous operation.

2. Long Service Life: The moisture resistance and anti-oxidation features of the cable contribute to its long service life. By preventing moisture ingress and oxidation of the conductor, the cable maintains its electrical performance over time, reducing the need for frequent replacements.

3. Simplified Installation: The easy soldering property of the conductor and the flexible design of the cable make the installation process more straightforward. This can save time and labor costs for vehicle manufacturers and installers.

4. Versatile Application: Our cable is suitable for a wide range of electric vehicle applications, from small electric scooters to large commercial vehicles. Its ability to handle high voltages and currents, along with its various protective features, makes it a versatile choice for different types of electric drivetrains.


Applications

1. Electric Taxis: For electric taxis that are in constant use, our high voltage EV cable can provide the reliability and durability needed to withstand the daily wear and tear. Its heat resistance is particularly important for taxis that may be idling for long periods or operating in heavy traffic.

2. Electric School Buses: Electric school buses require a safe and reliable high voltage cable to power their electric drivetrains. Our cable's mechanical strength and moisture resistance make it suitable for the demanding environment of school transportation, where safety is of utmost importance.

3. Electric Scooters and Mopeds: In the two-wheeled electric vehicle segment, our cable's flexibility and lightweight design make it an excellent choice. It can be easily routed within the compact frame of electric scooters and mopeds, providing a stable power supply for their motors.

4. Electric Mining Equipment: In the mining industry, electric mining equipment is often exposed to harsh conditions, including dust, moisture, and mechanical vibrations. Our cable's ability to withstand these conditions makes it a suitable option for powering electric mining trucks, loaders, and other equipment.


FAQ

Q: Can the cable be used in a submerged environment?

A: While our cable has good moisture resistance, it is not designed to be continuously submerged in water. If the cable needs to be used in a wet environment, proper waterproofing measures should be taken, such as using a waterproof conduit or enclosure.

Q: What is the maximum current capacity of the cable?

A: The maximum current capacity of our high voltage EV cable depends on the cable size and the specific application requirements. Our technical team can provide you with detailed information on the current ratings for different cable models to help you select the appropriate cable for your needs.

Q: How does the cable's insulation perform over time?

A: The insulation materials used in our cable are designed to maintain their performance over a long period. The polyimide and silicone rubber layers have excellent chemical and thermal stability, which helps to prevent degradation of the insulation over time. However, like all electrical components, it is recommended to periodically inspect the cable for any signs of damage or wear.

Q: Is the cable suitable for use in high-altitude regions?

A: Yes, our cable is designed to perform well in a wide range of altitudes. The materials used in its construction are not affected by changes in air pressure at high altitudes, ensuring reliable operation in high-altitude regions.


XLPO high voltage shielding EV cable


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